Magnesium Technology

Magnesium Retorts

 

Magnesium Crowns
Pure Magnesium Crowns

As The Magnesium division of Galvotec Companies,  We manufacture and provide the highest quality magnesium products available on the market. Our list of products include but is not limited to:

  • Sacrificial Magnesium Anodes for Cathodic Protection – soil – marine – water heater – drive in anodes
  • Magnesium Extrusion Profiles – structural – decorative – functional
  • Magnesium Die Casting Components – automotive – industrial – commercial
  • Custom Designed Magnesium Products – OEM applications
  • ASTM G97 Testing of Magnesium Anodes


dnv

nace-logo

 

 

2012-accredited-symbollogo NSF

 


The Galvotec Advantage

  •  Reputation for High Quality Products
  • Experience and Expertise
  • Customer Loyalty and Satisfaction
  • Longevity in the Industry : Over 30 Years of Proven Experience and Customer Satisfaction
  • Commitment to Excellence
  • Integrity
  • Trust
  • ISO 9001:2008 certified by DNV
  • A2LA Accredited Laboratory to ISO 17205 certificate number 3612.01
  • Gold level corporate member/sponsor of NACE
  • Experienced Knowledgeable Professionals
  • Timely Deliveries
  • Competitive Pricing

To view one of our presentations please see our You Tube Video below


For the Highest Quality in Magnesium Products

click on the links below to learn more

Magnesium Anodes (soil and marine)

Magnesium Water Heater Anodes

Magnesium Anode Rod

Magnesium Extrusions

Magnesium Die Castings

Specialized Magnesium Products


Please Contact Us:



Cathodic Protection

 

The use of Magnesium Anodes for Cathodic Protection is a proven and effective method to protect assets from corrosion:

Here are some examples of applications of Magnesium Anodes for Cathodic Protection:

  • Magnesium Soil Anodes – Hi-Potential and H-1 (Standard Potential)
  • Magnesium Water Heater Anodes
  • Magnesium Rod
  • Magnesium Marine Anodes
Magnesium Anodes
Magnesium Soil Anodes

 


Magnesium Anode Production:
 
Galvotec’s Magnesium Anodes are produced in a variety of shapes and sizes for use in seawater, brackish water, and fresh water cathodic protection systems.
 
Our experience in producing galvanic anodes assures that you will receive top quality anodes that will effectively inhibit corrosion when used in a properly designed and maintained cathodic protection system.

Magnesium Anode Quality:

Strict quality measures are taken, including strategic choice of raw materials and continual quality control throughout the entire manufacturing process, resulting in the best performance of any magnesium anodes on the market


ASTM G97 Testing
ASTM G97 Testing

ASTM G97 Testing – Quality Assurance and Quality Control

Quality of High Potential Magnesium Anodes cannot be insured by Chemical Analysis alone. Performance Testing for anode closed circuit potential, open circuit potential, and anode mass loss to determine anode current capacity and efficiency is performed in a proper laboratory environment. Select control material is used per test batch

The only true and tested method of Quality Assurance of High Potential Magnesium Anodes is by testing as per ASTM G97

 


Composition:

The method of choice for the Chemical Analysis of Magnesium Anodes is Optical Emission Spectroscopy. The choice of certified, traceable primary standards for proper calibration is critical when utilizing this technique.

Spectrometer
OES Spectrometer

Magnesium Anode Testing and Quality Control – Galvotec operates an A2LA  (ISO17025:2005) Accredited Laboratory for testing magnesium anodes and magnesium products. Optical Emission Spectrographic (OES) Analysis is utilized for assurance of chemical composition and ASTM G-97 is utilized for verification of electro-chemical properties.

Further technical details about anode testing are available at: http://www.galvotec.com/anode-testing.htm


 Galvotec’s  Marine Magnesium Anodes conform in composition to the requirements of U.S. Government Specification MIL-A-21412A (Ships).  This 6% aluminum, 3% zinc alloy (AZ-63) usually provides the best combination of economy and operating characteristics in seawater or brackish water.

High Potential Magnesium Soil Anodes conform to ASTM B843 Designation Grade M1C.


Standard Potential Magnesium Soil Anodes conform to ASTM B843 Designations Grade: AZ63B(H1A), AZ63C(H1B), and AZ63D(H1C).

Galvanic Efficiency: For Marine Sacrificial Magnesium Anodes:
 
The current efficiency of Galvotec’s Magnesium Anodes is nominally 55% in seawater and the current capacity is about 550 amp-hr/lb.  The open circuit potential of the magnesium alloy used is nominally -1.55 volts to a copper/copper sulfate half cell in seawater; the driving voltage to galvanized steel is about 0.70 volts, providing a relatively high current
output per anode.  Both hull and condenser anodes are available with a plastisol (polyvinyl chloride) coating which serves as an excellent current barrier shield.
HiPotential Magnesium Anode Quality
hi potential magnesium anode quality

Galvanic Efficiency for Magnesium Hi-Potential Soil Anodes:

The current efficiency  Galvotec Magnesium Hi-Potential (soil) Anodes is normally equal to or greater than 50% with current capacity of at least 500 amp-hr/lb or greater. Open Circuit potentials are normally equal to or more negative than -1.70 volts when referenced to copper/copper sulfate electrode.

 

The Standard Potential or AZ63 (H1) Series Anodes will typically produce open circuit potentials of -1.53 to -1.55 volts when referenced to copper/copper sulfate electrode. Typical anode current efficiency will be greater than 50% and current capacity will be greater than 500 amp-hr/lb or greater.


Back-fill – Lead Wire – Packaging
 
Typical back-fill used for soil anodes consist of 75% gypsum, 20% bentonite and 5% sodium sulfate. Typical lead wire would be 10 ft. of #12 THHN solid. Anodes can also be supplied bare, with or without lead wire as well as customized back-fill and packaging

Magnesium 17 lb anode
17 lb high potential magnesium anode
Packaged Magnesium Soil Anode
Packaged Magnesium Soil Anode

Applications:

Magnesium Anodes are effective and economical corrosion fighters that for over 25 years have been protecting a variety of steel structures in salt, brackish and fresh water, including:
 
    Hulls of ships, barges, tugs and boats
    Ballast tanks of ore carriers and similar vessels
    Bulkheads
    Water storage tanks
    Piers and pilings
    Pipelines
    Heat ex changers
    Traveling screens
 

Magnesium Extrusions

 Magnesium Extrusions can be supplied in a wide variety of chemical compositions, including pure magnesium, depending on specific application and design requirements


4845F89A-A928-44E2-93E2-899029FC2361
Magnesium Extrusions

Extruded rod may be utilized for cathodic protection of internal or external tanks, water heaters, heat ex-changers, or buried underground structures


For More Information Regarding Magnesium Extrusions and Their Applications

Click Here for Our   Extruded Magnesium Anodes Brochure


Extrusions can be supplied as per client request in various lengths and dimensions


Water Heater Anodes are usually composed of Magnesium Alloy Extrusions.

Typically, They are used in residential and commercial water heaters

Water Heater Anodes
Water Heater Anodes

Many tools can be fabricated from either Magnesium Extrusions or Die Castings. They are superior to other products due to strength and weight characteristics

Concrete Tools are a good example where Magnesium Strength and Stiffness provide a better solution

Bull Float
Bull Float

Drive – In Magnesium Anodes are used for Cathodic Protection of residential gas risers and also as termination of tracer wire in the utilities industry

Drive-In-Anodes
Drive In Anodes

Structural Magnesium Extrusions are utilized in multiple industries for various applications where strength and stiffness are important


Magnesium Extrusion Profiles can range from simple to extremely complex


Many of our Magnesium Extruded products are NSF/ANSI Listed Please click on the logo below for a complete list

logo NSF


For an excellent article about magnesium extrusions click here


magnesium-ribbon-anode
Magnesium Ribbon Anode

Typical Magnesium Extrusions are available as wire,rod, bar, profiles,shapes,hollow tubes, multi-ported tubes, rounds, square, sticks

Magnesium Extrusion
Magnesium Extrusion

Galvotec can produce any Magnesium Extrusion, simple or complex to customers specification

Magnesium Extrusion Billets
Magnesium Extrusion Billets

Please Contact Us:For Magnesium Extrusions


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Magnesium Die Casting

 

Magnesium Die Castings for Automotive and Non – Automotive Applications

Magnesium Die Casting
Magnesium Die Casting

Magnesium Die Casting has  many Major Advantages such as :

weight reduction

excellent machine-ability

recyclable

long die/tool life

low density

high stiffness

impact strength and dent resistant

dimensional stability

Magnesium Die Casting Transmission Housing
Magnesium Die Casting Transmission Housing

Cast Magnesium Alloys

  AM60 A AM60 B AZ91 A AZ91 B AZ91  C AZ91 D AZ91 E
Al 5.5 – 6.5 5.5 – 6.5 8.3 – 9.7 8.3 – 9.7 8.1 – 9.3 8.3 – 9.7 8.1 – 9.3
Mn 0.13 max. 0.25  min. 0.13   min. 0.13   min. 0.13   min. 0.15   min. 0.17 – 0.35
Si 0.5   max. 0.10 max. 0.50   max. 0.50   max. 0.30   max. 0.10   max. 0.20     max.
Zn 0.22 max. 0.22 max. 0.35 -1.0 0.35 – 1.0 0.40 – 1.0 0.35 – 1.0 0.4 – 1.0
Fe   0.005 max. *       0.005 max. ** 0.005 max.
Cu 0.35 max. 0.010 max. 0.10 max. 0.3 max. 0.10 max. 0.030 max. 0.015 max.
Ni 0.03 max. 0.002 max. 0.3 max. 0.03 max. 0.01 max. 0.002 max. 0.0010 max.
Other   0.003 max. (total) 0.30 max. 0.30 max. 0.3 max. (total) 0.02 max. (each) 0.01 max. (each)
Other             0.30 max. (total)
Mg bal bal bal bal bal bal bal

*If Fe content exceeds 0.005% then the permissible Fe to Mn ratio will not exceed 0.021
**If Fe content exceeds 0.005% then permissible Fe to Mn ratio will not exceed 0.032


Magnesium Steering Wheel
Magnesium Steering Wheel

 

 

Magnesium Die Casting 3
Magnesium Die Casting

 

 

 

Magnesium Die Casting 2
Magnesium Die Cast Part

 


Some Typical Applications for Magnesium Die Castings:

transmission casing,engine blocks,steering wheel,structural castings for power train components,wheels,interior trim parts

chainsaw body,lawn mower,portable saws,drills,grinders

cameras,computers,cell phones

equipment housings,luggage,cases

brackets,housings,covers

tools

bakery racks

bicycle parts

Galvotec can produce just about any Magnesium Die Casting to customers specifications or requirements

Send us your engineering drawings and we can supply you with  a budgetary quotation

Please Contact Us: For Magnesium Die Casting


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Magnesium Products

 

 We Provide Solutions

Magnesium Welding Wire and Filler Rod

Magnesium Chemicals

Custom Magnesium Tools and Parts

Magnesium Extrusion and Die Cast Ingot

Magnesium Alloys in any form

Galvanic Time Release Magnesium Alloys

Bio-Degradable / Bio-Compatible / Bio-Absorb-able Magnesium Alloys

Thixomolding

Forging


Bull Float
Magnesium Concrete Tools (Bull Float)

To View Some Our Magnesium Products for the Automotive Industry Please View The YouTube Video Below


ASTM B 843 Chemical RequirementsM11632M11634M11636M15102M11311M11313
(limits are given as max. weight% unless shown as range)
AZ63B (H1A)AZ63C (H1B)AZ63D (H1C)M1C (Hi-Pot.)AZ31BAZ31D
Al5.3 - 6.75.3 - 6.75.0 -7.00.012.5 - 3.52.5 - 3.5
Zn2.5 - 3.52.5 - 3.52.0 - 4.0-0.6 - 1.40.6 - 1.4
Mn0.15 - 0.70.15 - 0.70.15 - 0.70.50 - 1.30.20 - 1.00.20 - 1.0
Si0.100.300.300.050.100.05
Cu0.020.050.100.020.050.04
Ni0.0020.0030.0030.0010.0050.0010
Fe0.0030.0030.0030.030.0050.002
Ca----0.040.04
Other(ea)0.050.01
Other (tot)0.300.300.300.300.300.30
Mgbalbalbalbalbalbal


 

Technical Specifications for Magnesium

Symbol: Mg
Melting point: 1,202°F (650°C)
Atomic mass: 24.305 ± 0.0006 u
 

Beneficial Attributes of Magnesium

  •  Light Weight 75% lighter than steel; 33% lighter than Aluminum
  • Strength
  • Can be utilized for decorative applications
  • Can be utilized in structural applications
  • Thermal conductivity
  • Excellent acoustical deadening (damping)
  • EMI and RF shielding characteristics
  • Bio-compatibility
  • 100 % Recyclable (Environmentally Friendly)
  • Longer tool life than aluminum (for die casting and extrusion)
  • Less Expensive than steel

 

Interesting  Facts About Magnesium

Magnesium is an essential element in both plant and animal life. Chlorophyll is the chemical that allows plants to capture sunlight, and photosynthesis to take place. Chlorophyll is a magnesium-centred porphyrin complex.

Without magnesium photosynthesis could not take place, and life as we know it would not exist 

In humans, magnesium is essential to the working of hundreds of enzymes. Humans take in about 250–350 milligrams of magnesium each day. We each store about 20 grams in our bodies, mainly in the bones.

(ref. http://www.rsc.org/periodic-table/element/12/magnesium)

Magnesium plays important roles in the structure and the function of the human body. The adult human body contains about 25 grams of magnesium. Over 60% of all the magnesium in the body is found in the skeleton, about 27% is found in muscle, 6% to 7% is found in other cells, and less than 1% is found outside of cells.

ref.: Shils ME. Magnesium. In: O’Dell BL, Sunde RA, eds. Handbook of nutritionally essential minerals. New York: Marcel Dekker, Inc; 1997:117-152


German automaker Porsche has integrated a magnesium roof into production of its highest-performance model, the 911 GT3 RS, it was announced by POSCO, South Korea’s multinational steelmaker, which will supply the lightweight magnesium sheets to the Stuttgart-based manufacturer.
Porsche’s decision represents the first body adoption of magnesium that has been used for a limited number of smaller car parts.

Porsche had tested aluminum and CFRP (carbon fiber reinforced polymer) as potential materials for its roof, but opted for magnesium as the thinnest, strongest and lightest material for their design and engineering specs. That choice allowed a weight reduction of 10 kg to 1,420 kg, compared with existing models (30 percent lighter than even aluminum). Porsche said that, “Due to the light weight of the roof, the center of gravity became lowered and improved running stability.”
“We expect the demand for auto parts using magnesium will continue to grow at a fast pace,” POSCO said in a statement concerning the joint agreement with Porsche.

The new model is an upgrade of the 911 GT3 released at the 2015 Geneva Motor Show (opened March 3). It boasts 500hp and accelerates from zero to 100km/h in 3.3 seconds. The car gets 7.9 km/liter per the stands of Europe, a fuel efficiency mark that’s another result of the lightweighting.

Magnesium, some 30% less dense than aluminum (and about one-quarter as dense as steel) is increasingly replacing those metals in the manufacture of planes, trains and automobiles with accelerated global efforts to use the lightest, most efficient available structural metal. For example, last year, Renault Samsung used magnesium sheets for the backseat and trunk of its new SM7 model. And aerospace giant Boeing uses magnesium in a number of applications from wing components to parts of the doors, on the B707, B727, B737 and B747 models.

http://www.magnesium.com/w3/news-room/news_open.php?news=6898


 

Magnesium Float - Thixomolded
Magnesium Thixomolded Float
Magnesium Concrete Mold
Magnesium Concrete Mold
magnesium bicycle frames
Magnesium Bicycle Frames

Please Contact Us:For Your Magnesium Products Inquiries


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